This is typically located on the left side of the engine. Experts believe that a clutch should be checked and adjusted every 5000 to 6000 miles. In the end, this process takes less time than ordering the pizza you will want to sit down and enjoy afterwards. It should be in line with the foot pedal so that when you push down on the pedal, the lever releases evenly. For this step in adjusting your motorcycle clutch, you will simply need to repeat Step 2 in reverse. RevZilla photo. Content copyright. Keep pressure on the derby cover when removing the last screw. We worked hard ensuring that this product is an exact fit on the vehicles listed below. Adjusting the clutch engagement point can be done with some simple steps and the right tools. 14500 CLUTCH ADJUSTMENT TOOL FOR HARLEY-DAVIDSON MOTORCYCLES, 91400B UPDATED UNIVERSAL OHC VALVE SPRING COMPRESSOR, 67250 HARLEY DAVIDSON FRONT FORK CAP TOOL. Refer to your factory service manual, but typically, somewhere in the range of 1/16 inch is a good amount of free play. Finally, youll need to check the clutch lever and make sure its not too tight. (maybe over $ 500). 2. Adjusting the clutch lever on a Harley-Davidson motorcycle is an important part of maintaining the bike. For simplicity's sake (and to eliminate a multitude of text in parentheses) whenever we mention an Allen key in this guide, just replace that with "screwdriver" if your motorcycle necessitates the latter. Additionally, it is a good idea to check the clutch lever play after adjusting the cable. There are benefits and there is no risk. Start the engine and check the clutch lever tension. updates on the parts & accessories you want. To work with these, you are going to need two wrenches. Ranked by Entrepreneur Magazine, Tools Distribution Category years 2007, 2008, 2010, 2011, 2012. 2) To adjust for free play, loosen the locknut on the Freeplay adjustment screw (do not remove it completely). 1-48 of 890 results for "harley clutch tool" Results BAIONE Clutch Spring Compressor Compression Tool compatible with Harley Touring Softtail Sportster Dyna XL 883 1200 48 (Replaces OEM number HD-38515A) 456 $2880 Save 5% with coupon FREE delivery Thu, Jun 1 Amazon's Choice What you need to do is remove that cover by hand. We're sorry, your search returned no results. NOTE: As a rule, you will always want to replace gaskets when breaking the seal on parts. Minnesota state franchise registration number F-2705. With proper adjustments, your Harley clutch should perform as expected. Check that there are about 3/16 inches of free play at the end of each lever when theyre in their resting position (with no pressure on them). Now just retighten both locknuts being careful not to turn them too tight as this could damage the nylon sleeve inside which they thread onto or strip out entirely. With a little bit of care, your Harleys clutch should be working properly in no time. 3. Clutch Adjustment | Harley Davidson Forums By adding slack into the clutch cable, what you are actually doing is collapsing the cable housing that the cable pushes against. As you add tension back to the clutch cable, the clutch lever should return to its original position on its own. Adjusting the clutch engagement point on a Harley Davidson motorcycle is an important procedure for keeping it running properly. Designed to protect the clutch adjuster mechanism from dirt, water, and particularly juicy airborne arthropods, the clutch cable cover (or boot) is the accordion-looking piece of rubber that resides about half way between your handlebars and the bottom of your Big Twin frame. This will allow the cable to be moved, thus changing the clutch engagement point. To adjust free play, turn the upper screw clockwise to increase free play or counterclockwise to decrease it. 4. The role of that rubber cover is to protect the cable adjuster from various foreign objects, such as dirt, dust, rain, and so on. Orders placed during the weekends or the following holidays will ship the next Heres how to adjust your clutch: 1. As with the rest of this process, do not over-torque. Were talking about that cable that stretches from the handlebars to the actual clutch at the bottom. 3) Insert a small mirror into the opening so you can see inside. Regardless of what tool you will use, before moving on to Step 5, where you will actually adjust the clutch, you need to be sure to loosen the jam nut all the way out. Stay up to date with the latest deals & promotions! With the engine running, slowly engage the clutch and listen for any grinding or slipping sounds. Harley Davidson motorcycles are an iconic brand and a favourite of motorcycle enthusiasts all over the world. Motion Pro Clutch Spring Compression Tool For Harley $71.99 88 Motion Pro Belt Tension Gauge $35.91 122 J&P Cycles Shock Spanner Wrench $21.00 110 Closeout J&P Cycles Tubeless Tire Repair Kit $15.99 $19.99 129 CruzTools RTH3 Roadtech Harley Davidson Tool Kit $129.95 120 Motion Pro Wheel Alignment Tool For Harley $18.50 68 Out of Stock This can be done with a clutch adjustment tool, or a flat-blade screwdriver. Whether you are coming up on a factory service interval or are have a feeling that something is just a bit off as you work through your gears, the process of adjusting your clutch is a relatively simple endeavor. A mechanic could charge you anywhere from 40 to 100 dollars. STEP 2: ADJUST YOUR CABLE, WATCH LEVER PULL IN AS YOU TIGHTEN CABLE. Keep in mind that were trying to adjust the clutch, not replace it altogether. This website uses cookies to improve your experience while you navigate through the website. Using the Allen wrench, back the adjuster screw off just a little bit, then screw it back in very slowly until you feel something touching. 800-969-7501 . If the clutch is still not engaging and disengaging properly, you may need to take your motorcycle to a qualified technician who can adjust the clutch more accurately. Removing the dust cover 8 02. Most Harley-Davidson motorcycles come with an adjustable clutch lever. Do not fret, this is not the work of an invisible ghost of wild rides since past, it is merely the effect of tension returning to the clutch cable. It should be about 1/2 an inch (13 mm). 18 Q: How much does a clutch adjustment cost? Locate the adjuster nut at the clutch lever on the handlebar. FREE SHIPPING on orders over $89 - We Ship Today! Contents 1 Harley Davidson Clutch Adjustment Cost 2 Professional adjustment 3 DIY adjustment 4 How Much Time Does It Take? Step 3: Turn the adjuster counterclockwise. With the other arm, take the 9/16 to break loose the lock nut. 1. Moreover, you will find out under what conditions the clutch needs to be replaced as a whole. Is your level stuck either when you pull it in or when it is released? www.denniskirk.com. Be sure to always follow the manufacturers instructions and use the proper tools when adjusting a Harley clutch. We'll also give you a good look behind the primary cover. However, that's only going to adjust the feel so much. We carry only the finest quality specialty tools from top manufacturers like BikeMaster, Pit Posse Motorsports, Motion Pro, JIMS, and more. Adjusting the Harley Shovelhead clutch cable adjuster near the clutch release arm. STEP 3: TURN THE ADJUSTER COUNTERCLOCKWISE TO GIVE A LITTLE PLAY IN THE CLUTCH LEVER. Just slide it down in order to have access to the cable adjuster. 5 Necessary Tools 6 How To Adjust The Clutch On A Harley (Step By Step Guide) 7 01. Adjusting the clutch on your Harley is an important part of keeping your bike running smoothly and safely. "Friction zone" will remain the same size. Lastly, the rider should test the clutch lever to make sure it is properly adjusted. Time marches on, and so too does the wear on your motorcycle clutch. With the help of our step-by-step guide, youll get it done in no time! If you don't, it's likely you will inadvertently twist it out of the desired position. Once the bike is running, turn off the engine and locate the primary chain tensioner. Amazon.com: Sportster Clutch Tool Creating an account allows you to save your favorite rides, Look for the clutch pushrod. If it does not, you may need to adjust the clutch adjustment screw further. RevZilla photo. The tool features a window in its socket so the technician can see the position of the hex while holding the adjustment screw as the jam nut is tightened. This video will show you start to finish how to adjust your Harley clutch and to get it right where you want it. Made in the USA Vehicle Fitment Fitment is guaranteed or your money back plus free return shipping. Note: This is for cable clutch Harley models. For most Harleys that have a cable clutch, you will need to adjust the clutch cable prior to getting to work on the clutch itself. Adjusting the clutch on your Harley Big Twin is a relatively simple task that can help you dial in the feel that you like while saving you a few bucks by not necessitating that you hand over your bike to the shop every time you need to make a few tweaks. Most likely you only need an adjustment, which must be done from time to time. If you like tools, you came to the right place. The first step is to inspect the clutch cable. Jims USA Ultimate Clutch Adjusting Tool - Parts Giant How To Adjust a Harley Davidson Clutch Internally & Cable This tool allows the technician to quickly andaccurately tighten the clutch adjusting screw jam nut without having thescrew change position on 1985 and later Big Twinmodels. Our recommendation is to make sure that the discomfort caused by the clutch cannot be eliminated with a simple adjustment. Do not mistake the actual clutch adjuster for the clutch cable adjuster. After locating the adjustment screw, simply turn it clockwise to increase the clutch engagement, or counter-clockwise to decrease it. It is important to remember to not over-tighten the bolts when finished. If you appreciate this free information make sure to join the thousands of law abiding bikers that have already joined the free Email Club! With the right tools and know-how, you can quickly and easily adjust your Harley clutch to get back on the road. Turn the adjuster nut in the clockwise direction to tighten the cable. We give you all the tips and tricks needed for this project. business day. Plus, have the absolute satisfaction of wrenching on your own Harley! Save my name, email, and website in this browser for the next time I comment. Again, you will need two tools: the Allen wrench and an 11/16 inch wrench. 4) If the pushrod is not centered, use a flathead screwdriver to gently pry it over until it is centered again (you may need someone to help hold things in place while you do this). To get the most out of your clutch and ensure a smooth ride, it is important to make sure that the clutch is properly adjusted. Amazon.com: Motion Pro Clutch Adjuster Nut Tool : Automotive If youre that type of guy, youll love J&Ps selection of Harley motorcycle specialty tools. The 11/16" deep socket is capable of adjusting all clutches, factory To purchase this product, click here: www.schleytools.com. STEP 1: REMOVE ANY CLIPS OR ZIP-TIES HOLDING THE CLUTCH CABLE, EXPOSE YOUR LOCK NUT / ADJUSTER AND BREAK THE LOCK NUT. If the cable is too loose, the clutch will slip and cause accelerated wear on the clutch plates. To adjust the clutch on a Harley Davidson motorcycle, you will need to access the primary chain tensioner and adjust the clutch cable. If necessary, adjust the tension using the Motion Pro Clutch Adjuster. The clutch on a Softail motorcycle is adjusted by turning the adjusting screw located at the bottom of the left side of the engine. Q: How do you adjust the clutch on a Harley Davidson bike? 1) First, locate the two adjustment screws on the underside of the lever housing. Next, roll the lock nut up with your fingers. 4. Remove the primary cover from the engine and locate the clutch cable adjuster. Here are the steps to adjust a Harley clutch using the Motion Pro Clutch Adjuster: Once the desired tension is achieved, the Motion Pro Clutch Adjuster can be left in place, allowing for quick and easy adjustments in the future. Product Details Product Description Part Numbers Fitment Jims Ultimate Clutch Adjusting Tool For Harley Big Twin Features Allows technician to quickly and accurately tighten the clutch adjusting screw jam nut without having the screw change position No more guessing or making multiple attempts to lock the nut and adjuster screw in the proper place Once the clutch lever is adjusted correctly, the rider should feel comfortable and confident when engaging and disengaging the clutch. The rider should press the clutch lever with their thumb and hold it in place. While the excitement to get back to thundering down highways and intimidating those with lesser roars (like lions, dinosaurs, and fire-breathing mythical winged beasts) can be immense, don't forget to pull the cable clutch cover back into place before you do. Not to worry, they do the same thing. The third and fourth steps are where the magic happens, and in the last two steps were gonna wrap up and basically do the opposite of what weve done in the first two. A properly adjusted clutch will ensure smooth shifts and prolong the life of your transmission. Don't waste time installing a product that doesn't fit. Assuming you would like a blog titled Harley Clutch Lever Adjustment, here you go: One of the most important aspects of motorcycle maintenance is adjusting the clutch lever. With a little patience and the right tools, adjusting the clutch on your Harley-Davidson motorcycle is an easy and rewarding task. Copyright 2023 Dennis Kirk, Inc. - All Rights Reserved. As always, you definitely will want to check your factory service manual here for specifics, and when you do, it will likely give you a set point (1/2 turn) or a range (1/2 to 3/4 turn). * Applies to all purchases made on MatcoTools.com excluding Toolboxes, Tool Carts, Diagnostics, Welders, Shop Equipment and shipped items weighing more than 150 pounds; Excludes all Gifts and Branded Apparel items except branded apparel size exchanges for exact items. This tool is designed with a 7/32" hex driver that easily adjusts the clutch on Harley Davidson motorcycles from 1983 to current with 5- and 6-speed transmissions. Tighten the adjuster locknut and replace the primary cover. You will need a Phillips head screwdriver and an adjustable wrench. You dont want that! Next, adjust the cable tension. The cable should have about 3/4 of free play at the lever. Around the middle of it, you will notice a rubber that covers a particular section of the cable. Adjusting the clutch on a Harley-Davidson motorcycle is a relatively simple process that can help to improve the performance of your bike. The derby cover has a circular shape and is held in place by 5 screws. Proper clutch adjustment is also necessary to ensure a safe, comfortable ride. Once you have made the turn, run the jam nut back down by hand to tighten things back up. Call Us Mon-Fri: 7am - 8pm, Sat: 8am - 5pm, Sun: 9am - 5pm CST: 1-800-969-7501, Pickup Store Hours are Mon-Fri: 9am - 8pm, Sat: 9am - 5pm, Sun: 10am - 5pm CST, Clutch Spring Compressor Tool - 317-30-30001, Clutch Spring Compressor Tool - 317-30-30002, Fork Spring Compressor Kit- For 39 and 41mm forks - 08-0299, Scorpion Clutch Lock Plates - 638-30-80090, Scorpion Clutch Lock Plates - 638-30-80036, Scorpion Clutch Lock Plates - 638-30-80086, Scorpion Clutch Lock Plates - 638-30-80098, Scorpion Clutch Lock Plates - 638-30-80001, Clutch Lock Plate Tool for H-D K, and XL models - 16-0125, Main Shaft Starter Clutch Puller Tool for H-D EL, FL, FX, and UL models - 16-0712, Bench Mounted Valve Spring Compression Tool - 16-1774. Protip 1: If your bike is sitting on a jiffy stand, it is possible(though not probable) that, due to the angle, some of the primary fluid could leak out if it is overfilled. If you own a Harley, then you know that one of the most important maintenance tasks is keeping your clutch adjusted. The adjuster can also be removed and stored away until needed, saving time and space in the garage. How To Adjust Idle on Fuel Injected Harley Davidson, How To Adjust Air Shocks On Harley Davidson, 9 Steps on Replacement Radio For Harley Davidson Motorcycles, 7 Steps of Harley Davidson Brake Pad Replacement: Front & Rear A Quick Guide. Stabilize the adjuster screw with the Allen wrench. You actually only need to. 2023 Wheels Adviser All Rights Reserved. Think of the derby cover as Steve Rodgers trusty shield. Begin by parking your Harley on level ground and chocking the rear wheel. If you dont have the necessary sizes, purchasing them can end up being more expensive than taking the bike to an actual mechanic. The jam nut is used to hold the adjuster in place, so in order to proceed, you will need to dial the jam nut all the way back creating room for the cable adjuster to be dialed back as well. 17 Q: How often should I adjust the clutch on my Harley? The following steps will help you determine if your motorcycle clutch needs to be adjusted. Its not a difficult task, but it is one that requires a little bit of know-how. This can be done by pushing the clutch lever in and out and ensuring that it has the right amount of play before tightening the bolts. Turn off the engine and engage the parking brake. Located on the side of the engine, the pushrod is positioned between the primary clutch and the engine. 800-969-7501 . Pressure should be between 1 1/2 and 2 turns out from the seated position. Do not pinch harder and try to be sure it is really snug. Thread the adjuster back into the plate in the center of the clutch assembly 3 or 4. threads then stop. Harley Davidson Clutch Adjustment on a Softail or Dyna We're always looking to improve your shopping experience. 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Time Stamps on how to install and adjust clutch cable on Harley Shovelhead: 00:01 - Intro 00:42 - Removing the broken clutch cable from the lever. Note: This is for cable clutch Harley models. In fact, it can be done in just a few minutes with only a few tools. Call Us Mon-Fri: 7am - 8pm, Sat: 8am - 5pm, Sun: 9am - 5pm CST: 1-800-969-7501, Pickup Store Hours are Mon-Fri: 9am - 8pm, Sat: 9am - 5pm, Sun: 10am - 5pm CST. To adjust a Harley Clutch, you will need a few tools, like a clutch-adjustment tool, an adjustable wrench, and a flat-head screwdriver. When you get the tension where you want it, re-tighten the jam nut to the clutch cable adjuster. Begin by starting the motorcycle and allowing it to warm up. Some aftermarket gaskets will look different than their from-the-factory counterparts. To adjust the cable, the rider should turn the adjustment nut on the clutch cable near the clutch lever clockwise until the cable has no slack. Clutch adjustment Discussion in ' Touring Models ' started by Scrounger, Jun 5, 2010 . While holding it still, take the 11/16 and break the lock nut loose, as I did with the lock nut of the cable adjuster. It is always a good idea to place a rag underneath your motorcycle to guard against gunking up any surfaces that you dont want to gunk up. This is usually marked with a white arrow. Tell us what you love or what we need to fix. NOTE: In this step we are going to be talking about the clutch adjuster, which should not be confused with the clutch cable adjuster mentioned earlier. Look for any signs of fluid leaking from the lever or any other parts of the clutch assembly. HOW TO ADJUST YOUR CLUTCH ON YOUR SPORTSTER IN 4 EASY STEPS. Second, start your motorcycle and place it in neutral. At this stage, you will want to tighten down bolts that are opposite each other (as opposed to just doing them in order around the cover). If its too tight, it may cause the clutch to slip and not engage properly. One thing you should be careful about is overcharging. If you are unsure about the adjustment, consult a Harley-Davidson service manual or an experienced motorcycle mechanic. The good news is that adjusting your Harleys clutch is actually quite easy. This short video will show you how to get it done. Page 1 of 3 1 2 3 Next > Scrounger Active Member 318 0 0 Doing the 1000 mile service and want to adjust the clutch. How To Adjust Harley Clutch? - Road Wheeler If you own a Harley, at some point youre going to need to adjust your clutch. Before starting, it is important to have the correct tools. How to adjust a motorcycle clutch on a Harley Big Twin How to change dual rear shocks on a motorcycle, How to remove and install a motorcycle battery. To make it easier, we are going to split the process into 6 steps. $46.68 . Start by checking the clutch lever free play. Here is a step-by-step guide on how to adjust the clutch lever on a Harley Davidson motorcycle. Then, move the lever up or down to the desired position and retighten the screws. RevZilla photo. Replica Cylinder Base Nut Wrench, Gardner Westcott Shock Stud Nuts For Harley FL / FX / K 1954-1984, Jims Cam Bearing Puller For Harley Big Twin 1958-1998, CruzTools Folding Key Set Harley Davidson Tool, Jims Main Drive Gear Tool For Harley Big Twin 1984-2006, Daytona Twin Tec Twin Scan II ABS Scan Tool For Harley 2000-2017, Feuling Crankshaft Runout Measuring Tool For Harley 1984-2017, Jims Pushrod Cover Clip Installing And Remover Tool, Outfit your garage for serious work when you shop professional-level Harley-Davidson specialty tools at J&P Cycles.
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