Ninja 400 Clutch Slip Issue? | Problem Sorted - YouTube It must rotate as you seat it. Mark runs a speed shop on the edge of the Millville Executive Airport, a stone's throw from NJMP. Even if street riders dont love their motorcycles stock offerings, more often than not theyll ride on them until theyre worn out enough to justify switching to something else. 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I recommend using an impact gun to torque this nut. Then remove the clutch plates and keep them in order so you know how they came out. Are people still having issue with their clutch on 2020+ models? I do a lot of commuting, and spirited riding a few weekends a month. The Ninja 300 replaced the Ninja 250 model, and unlike the latter, it used fuel injection instead of carburetors. This can extend the life of your clutch even more, but there is a trade-off of this. Follow these directions for 12b if you are installing a Yoyodyne 5 spring slipper clutch. We had installed a spring around the clutch cable where it meets the pivot arm to help with feel, but this is like throwing a Dixie Cup of water on a burning house and expecting it to extinguish the flames. From complaints online, it seems the clutch on the Ninja 400s slips. All rights reserved. MSRP. 0:00 / 12:14 Ninja 400 & Z400 Clutch FIX | Pt. In the video Brian mentioned his son had previously been running EBC 600RR clutch springs for racing. for me experiencing the worst of these issues I can 1000000% attest to the problem being there and the fix of undercutting solves it all,not the "band aids" everyone is selling that really is more focused on clutch feel not trans performance ! Remove the two springs, spacer, and washer from the OEM shift change shaft and install them on the new Blueprinted shaft. Motorcycle transmissions operate by a series of gears with drive dogs and/or slots that are engaged or disengaged when the gears are shifted. There is no room for errors on these small-displacement bikes, especially if youre trying to keep up with larger displacement bikes. That being said, the upgraded hlins's is better, much better. 4-stroke, Parallel Twin, DOHC, liquid-cooled, Horizontal back-link with adjustable spring preload/5.1 in, Single 310mm semi-floating petal-type disc with 2-piston calipers and ABS, Single 220mm petal-type disc with single-piston caliper and ABS, Metallic Matte Twilight Blue/Metallic Graphite Gray, Metallic Carbon Gray/Metallic Flat Spark Black. 2 RedRider2k2 1.98K subscribers Subscribe 10K views 2 years ago Don't forget to Like and Subscribe to the Channel! AboutPressCopyrightContact. The Blueprinted shift shaft and undercut shift star in combination with the stiffer shift spring will eliminate any slop and ensure a positive engagement. Photo by Spurgeon Dunbar. We are happy to ship to you in the Philippines, please email us at sales@norton-motorsports.com so we can help you! I recommend using an impact gun to torque this nut. The KRT Edition available again for 2022 runs $5,799 and is only . Parts for 2022 Kawasaki Ninja 400 ABS - Cycle Gear I tackled a bit more research and Spears Racing makes a clutch spring kit for the Ninja, along with a stiffer clutch assist spring. Why OEMs dont include them on their sport bikes as a standard accessory is beyond me. In more severe cases, the bike may stall permanently. I'd be looking to get this covered under warranty if the bike is new - if you are shifting positively and it still does it. During the later sessions of the day, I had a good time dicing it up with some riders on Ninja 300s, KTM RC390s, and a tiny vintage Honda twin. Brand new 2022 ninja 400 krt slipping from 5th too 4th gear Think about what areas you most want to improve and what you hope to achieve, then prioritize your list and start crossing off items one at a time. This relieves pressure on the clutch plates to reduce back-torque and helps prevent the rear tire from hopping and skidding. The cable spring and clutch springs will solve the burning up clutches problem, but not the poor shifting problem. Install the Barnett Heavy Duty Clutch Springs and the spring plate and torque the spring plate bolts to 10Nm (89 inlbs) with a 10mm socket. Cheers. See the video below for help installing the pressure plate. yes,there may be a few guys on here that may not experience any issues and those are very fortunate,BUT I'm sure they will eventually have to have the surgery done if they continue beatn on the trans ! Kawasaki Ninja 400 Transmission problems. Cookie Notice Reddit, Inc. 2023. I switched to the GP shift pattern as soon as I got the bike. But theyre more expensive than the Q3+ tires and they currently arent available in the Ninja 400s sizes. After shifting up into 4th gear, I downshift to 3rd as I enter the turn and the bike goes into a false neutral. Luckily it's not too difficult. Im sure all of the clutch upgrades will be a benefit, but Id like to focus on changes that she will notice and appreciate. 2022 Kawasaki Ninja 400 Buyer's Guide [Specs, Prices, and Photos] Step 7. I learned how quickly things can go awry and those accessories proved to be relatively cheap insurance. Ninja 400 & Z400 Clutch FIX - YouTube I was lucky to have the opportunity to build out this Ninja with RevZillas support, and I had a ton of fun doing it. If the bike is left unused for extended periods, deposits build up. 13 13 comments Best Add a Comment TheRealHino69 9 mo. I should note that I ham fisted the clutch on downshifts for about 300 miles until I learned the benefits of rev matching. It really helps me focus on improving technique. KAWASAKI CARES: Read Owner's Manual and all on-product warnings. All rights reserved. Has kawasaki fixed the ninja 400 clutch issues : r/Ninja400 - Reddit All rights reserved. Kawi paid for the full clutch swap because they knew it was a factory issue. Ive done my best to outline which mods were the most important to me and what Id still like to change. Our Ninja400R Race Spec Clutch Upgrade kit includes the following parts to correct all of the issues with the poor shifting and OEM clutch: Additionally, for critical race applications, we recommend undercutting the transmission gears. From Kawasakis official report, the following causes the problem: As with other problems, Kawasaki issued a recall for bikes affected. 2022 Ninja 400 ABS. The clip-ons can be installed without removing the top triple clamp (so incredibly convenient) and can be finely tuned to sit exactly where they feel most comfortable to you. See our other How To articles for directions on removing the OEM bodywork. Cookie Notice His services are well worth the cost. Enjoy banner ad-free browsing with Ninja 400 Riders Forum Plus. Such residue clogs internal valves, jets, and lines in the carburetor and affects fuel flow. Or you could have a technician look at the bike. I cut up universal Stompgrip pads to fit the Ninja 400. Less clutch slip is a trade off for less clutch wear and more engine braking. With a few key modifications you can really transform this bike into an awesome little machine, but dont think you have to make them all at once. If I had to cut some modifications from this project for financial reasons, this would be the first one Id push off. Photo by Spurgeon Dunbar. Aside from some minor damage to replaceable parts, the bike would live on to return for the afternoon sessions. Improperly adjusted clutch lever from dealer. For more information, please see our Stiffer springs and better damping give the bike a much more planted feel at high speeds. It all adds up to make the town work and B-road rides a hoot -think slightly more powerful 125cc sports learner motorcycle, and youll be spot on.. Be sure you do not drop any parts into the engine! Owners of the Ninja 400 report that the problem occurs mostly when they shift between higher gears, e.g., fourth, fifth, and sixth gears. Further, keeping fuel consumption low also helps minimize negative impact on the environment. Or just a bike that you plan to keep for awhile and want reliable, consistent shifting without dropping gears, transmission undercutting may be worth the investment for you. Hi yes I just bought me a ninja 400 2022 I got it with like 6 miles on it and it now has almost 500 miles and when the bike is under load .exp ( acceleration from 1-2 is good shifting around 4,500 rpm then shifting from 2-3 at 6,500 rpm and then from 3-4 at 7,500 rpm sometimes when shifting too 4th it will make a small pop noise and go back too 3rd on its own, right when Im shifting, and when Im shifting from 4-5 gear its at 8,500 rpm - 10,000 rpm and some times slips back into 4th just like I stated above makes a poping sound and goes down too 4th from 5th is anyone els having this issue and if so whats the fix? According to them, the transmission becomes stuck, and efforts to accelerate or decelerate yield no results. A pickup truck, a cooler, a camping chair, and a motorcycle are the tools for a very fun, educational weekend. According to them, this problem often takes the form of high idling (excessively high RPMs/shaking while idling). Unlike the other roaring sportbikes Kawasaki makes, the Ninja 250/300/400 offers less horsepower and torque, reflecting its status as an entry-level bike. Kawasaki Ninja 400 / Z400 Clutch Slipping, Poor Shifting, False Per reports, the problem results from foreign particles getting trapped in the ABS inlet or outlet valve. Kawasaki Ninja 400 (2018-2021) Review | Specs & Prices can be installed on various vehicles and may require modification. Improperly adjusted clutch lever from dealer. : Ninja400 As you increase the thickness of the entire clutch pack, you also increase the amount of clutch wear that is available before the basket or pull rod will bottom out. This is not something that gets better with time. There are a number of issues with the Ninja 400's OEM clutch and shifting. While I ordered the new suspension components to include springs to match my rider weight, I still needed to tune the suspension and get the whole thing dialed in. It's not pretty, but it works perfectly. Zero Gravity Double Bubble Windscreen Kawasaki Ninja 400 2018-2023 $ 98. This causes the bike to lose speed abruptly and may lead to crashes. Lubricate all clutch steels and friction plates before installation and install the clutch pack and pressure plate. You can easily Google Ninja 250 clutch lever noise to see potential solutions to this issue. Step 6. Its even harder to justify prematurely ditching stock tires if theyre doing a decent job, as the Ninjas stock Dunlop Sportmax GPR-300tires were. The Barnett Clutch springs will only affect how much power is delivered, and how well the clutch plates clamp, and it will be more difficult to pull it. 3. This article will review some recurrent issues experienced by owners of the Ninja 250, 300, and 400 models. So even if youre trying to be smooth, its very difficult to apply a lot of power during a start. Kawasaki makes some of the best sportbikes on the market. I just ride street. Would the addition of the Barnett HD clutch springs and the return spring help the feel of the clutch? Depending on how much wear is in your clutch, we often recommend replacing the plates with heavy duty Barnett plates at the same time that you replace the springs since you already have the clutch taken apart. Speaking of braking, this is one of the areas Ive yet to completely solve. Even if there is a problem it is easy to solve, and aftermarket upgrades should make further problems non-existent. Email: sales@norton-motorsports.com Whats The Resale Value On the Ninja 250/300/400? Getting an entire racetrack practically to oneself is something that doesnt happen very often. By accepting all cookies, you agree to our use of cookies to deliver and maintain our services and site, improve the quality of Reddit, personalize Reddit content and advertising, and measure the effectiveness of advertising. I attend three or four track days a year and try to end every season a little bit faster than the last. I use the bike for hard street riding and also 400m runs occasionally. Photo by Spurgeon Dunbar. They provide such better grip, and subsequently control, during cornering, accelerating and braking, compared to a bare tank. Considering the $5,299 MSRP of the Ninja 400, it comes with a pretty decent suspension. See below for location of the one bolt that is longer than the rest. Kawasaki Ninja 250, 300 & 400 Problems: 7 Known Issues (Explained) Id recommend adding these pads even if you arent planning on taking the Ninja to the track. I am hoping these parts resolve this issue. In fact, many owners take their bikes for track meets. Only use a heavy duty impact gun. So the first part of the solution is to install stiffer Barnett springs in the clutch. All things considered, I am really enjoying this bike on the track. If you have these questions you've come to the right place. Then remove the inner clutch basket boss (theres a washer behind it), clutch basket and primary driven gear assembly, primary drive gear, spacer and tapered washer from behind the basket. We chose to modify the pull rod as it was a simple change to one 1 part, but Kawasaki has solved the same problem by using a thinner bearing and then shortening the pull rod by the same amount so that clutch cable adjustment isnt affected. This mod has nothing to do with making sure you don't scratch your tank and everything to do with improving grip. At first glance the pull rod appears the same, since the flange is the same thickness, but under closer inspection, the pull rod is shorter from the bottom of the flange to the top of the T by 1mm. Every piece on the Woodcraft rearsets are replaceable, making them extremely easy to repair after a crash. Here are some advantages of the Ninja 250/300/400 bikes: Thanks to their low sticker price and improved ergonomics, these bikes are a good choice for anyone looking for affording city-friendly sportbikes. ago At 2.6k miles my 21 clutch was completely fried and I never rode the clutch, never did a clutch up, never did a burnout. Step 8. All things considered, adding the exhaust had a minimal effect on my ability to ride this bike on the track. Invalid fields exist in below form. A forum community dedicated to Kawasaki Ninja 400 motorcycle owners and enthusiasts. Then lean the bike over on the kickstand, or lean it against something sturdy if you have removed the kickstand. Freight and Materials Surcharge $300. . So this is the one area of the ergonomics I have yet to solve. If the bike has low miles, it is common for the gasket to remain stuck to the engine in excellent condition and be acceptable to reuse after this installation. What are the best clipons for the Yamaha R3? Step 4. Some are having issues, sure. Part of the main reason I opted for Woodcraft products is that every single piece is replaceable and there is usually someone at the track to sell you what you need. For that, I turned to Mark Rozema of Markbilt Race Bikes. . Gently hold the boss with the clutch basket tool and tighten the center nut with a heavy duty impact gun. However, some owners living in low-humidity regions have also reported the problem. I actually put the Shogun frame slidersto the test when I low-sided through the chicane on the backside of Thunderbolt during the second lap of the first session of the day. When you downshift and decelerate quickly, the rear wheel tries to spin the engine up, and one set of these ramps slide together, releasing pressure from the clutch plates which allows the clutch to slip. There are a total of three variants on offer. If you are having your engine torn down for rebuild, we highly recommend transmission undercutting as part of your rebuild since much or all of the labor is being done already. Unfortunately, when the clutch slips on deceleration, the friction plates will wear slightly as they spin against the steel clutch plates. Hi yes I just bought me a ninja 400 2022 I got it with like 6 miles on it and it now has almost 500 miles and when the bike is under load .exp ( acceleration from 1-2 is good shifting around 4,500 rpm then shifting from 2-3 at 6,500 rpm and then from 3-4 at 7,500 rpm sometimes when shifting too 4th it will make a small pop noise and go back too . Kawasaki came out later to admit the problem was due to a faulty ECU, and they issued a recall for the bikes affected.
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